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Macy’s Parade Studio gets some major Buzz (Lightyear) going at D23 EXPO 2015

Can you believe it? This November (November 19th, to be
precise) marks the 20th anniversary of the release of "Toy Story."


Copyright Disney / Pixar. All rights reserved

D23 — the Official Disney Fan Club — wanted to do
something special to commemorate this occasion. So they arranged for John
Lasseter
, Pete Docter, Andrew Stanton, Lee Unkrich and other Pixar Animation
Studios
veterans to come on down to Anaheim. Where — as part of D23 EXPO 2015
(which officially gets underway today at the Anaheim Convention Center) —
Lasseter & Co. will look back at all of the challenges they faced while
working on the world's first full length computer animated feature.

This panel (which — appropriately enough — will be
entitled "Toy Story: 20 Years Later, the Original Crew Looks Back"
and will be presented on Stage 23 on Saturday afternoon at 4:30 p.m.) was a good start. But given the huge impact
that Pixar's first full length feature had has on pop culture … Well, a
production crew reunion really didn't seem to be enough. This occasion called
for something bigger. Something grander.

Like — say — a Macy's Thanksgiving Day Parade Balloon.


Copyright Disney Enterprises, Inc. All rights reserved

But here's the thing: The folks who work at Macy's Parade
Studio
are very protective of their inflatables. The only other time that
they've ever allowed their full-sized Thanksgiving Day Parade balloons to be
seen outside of the context of that annual procession was back in late 1992. Which
was when Disney-MGM Studios tethered these inflatables along the rooftops of
its backlot as this theme park presented ''Macy's New York Christmas.''

"But when D23 called about 8 or 9 months ago about the
possibility of us bringing the Buzz Lightyear out to Anaheim … Well, given
that Disney & Macy's have been partners for so long and given that the 20th
anniversary of 'Toy Story' really is a special occasion, it made sense to send
this balloon west," said Amy Kule, the Executive Producer of Macy's Thanksgiving
Day Parade. "But to make sure that Buzz looks his best for his D23 debut,
we decided to bring four members of our elite balloon team from the Macy's
Parade Studios out to the EXPO."

This four person team was headed by John Piper, Vice
President of Macy's Parade Studio. And John was ably assisted by his fellow
balloonatics, Loryn Sotsky, Robin Erichsen, Matt Kaprielian.


Photo by Jim Hill

So how exactly does one go about inflating a 67.7-feet long,
39.9-feet wide space ranger? Piper & pals pretty much followed the exact
same procedure that they use the night before Thanksgiving when they're
inflating the full-sized Macy's character balloons in the street surrounding
NYC's Museum of Natural
History. First they lay down a tarp and then
unroll the giant deflated balloon on top of that. Then they cover this
character balloon with a large net which is weighed down with dozens of sand
bags.


Photo by Jim Hill

From there, John & his team begin feeding helium into
the multiple shapes & compartments that make up Buzz Lightyear's body.


Photo by Jim Hill

What's great about being able to watch up-close the two
hour-long procedure that the Macy's Parade Studio team studiously follows as
they carefully inflate Buzz Lightyear is that you then get to see all of the
fun little details that they've crammed into this massive character balloon.
Stuff like where Andy signed the bottom of Buzz's foot.

"John and the other artists at Pixar were very, very
hands-on, good collaborative partners when it came to developing the Buzz
Lightyear character balloon. They were the ones who came up with Buzz' heroic
pose with that one arm jutting out. This is a character balloon that — even
when it's netted on the ground — just looks it belongs in the sky," Kule continued.
"Mind you, what we brought to the table is our expertise when it comes to
building, designing and flying balloons. We were the ones who suggested to the
people at Pixar that they were going to need to creep in the length of Buzz's
wings. Because — for safety & operational reasons — the character
balloons that we design for Macy's Thanksgiving Day Parade always have to fit
within a specific flying envelope in order to make it down the streets of
Manhattan."


Photo by Jim Hill

Once every compartment within Buzz's balloony body is filled
with helium … Well, for this space ranger's cameo appearance at the D23 EXPO
("Why use the word 'cameo?,' you ask. Because the character balloon
version of this Pixar favorite is only going to be on display outside of the
Anaheim Convention for today. Tonight after the last attendee clears out of
this three day-long event, Lightyear will be pulled down, get deflated and then
be packed up & shipped off to New Jersey), Buzz's guide ropes wound up
being tied to 10 ballasts. Which were so heavy that Macy's Parade Studio crew
had to use forklifts to move these anchoring pieces into place.


Photo by Jim Hill

It obviously took a lot of after-hours effort to get this
Buzz Lightyear character balloon inflated & then tied down. But judging by
John Lasseter's happy expression in the pre-dawn hours, the Chief Creative
Officer of Pixar & Walt Disney Animation Studios was clearly glad to see
his old inflatable friend. Because this version of Buzz is someone that John
has actually spent an awful lot of time with.


Photo by Jim Hill

To explain: Lasseter so enjoyed working with Macy's Parade
Studio on this project that — when the Buzz Lightyear balloon was officially
added to the line-up of Macy's Thanksgiving Day Parade — John didn't want to
let go.

"He was so enamored with our creative process and the
Macy's Thanksgiving Day Parade itself that John volunteered to become a balloon
handler for Buzz," Amy recalled. "And John didn't do this just once.
He was a balloon handler for Macy's Thanksgiving Day Parade for multiple years.
He didn't want anybody to know. So we dressed him like everybody else. And he
wanted to be treated like everybody else. John Lasseter's a superstar. That's
why we invite him back year after year."


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It's just these sorts of behind-the-scene stories that make Disneyana
enthusiasts from around the globe travel to Anaheim. Just so they can
then experience the D23 EXPO. Just so you know: The 2015 edition is already
sold out for Saturday, August 15th. But there are still some tickets available
for Sunday. So if you'd like to see what's got Disney fandom buzzing, be sure
and check out this biennial event. 

This article was originally posted on the Huffington Post's Entertainment page on Friday, August 14, 2015

Jim Hill

Jim Hill is an entertainment writer who has specialized in covering The Walt Disney Company for nearly 40 years now. Over that time, he has interviewed hundreds of animators, actors, and Imagineers -- many of whom have shared behind-the-scenes stories with Mr. Hill about how the Mouse House really works. In addition to the 4000+ articles Jim has written for the Web, he also co-hosts a trio of popular podcasts: “Disney Dish with Len Testa,” “Fine Tooning with Drew Taylor” and “Marvel US Disney with Aaron Adams.” Mr. Hill makes his home in Southern New Hampshire with his lovely wife Nancy and two obnoxious cats, Ginger & Betty.

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